Example Gallery
No mockups. No generic screenshots. These are real IronKit outputs across quotes, WPS documents, weld cost calculations, and bid templates — structural, pipe, aluminum, stainless, and sheet metal.
A complete bid package for a 14-step interior steel staircase with handrail and landing. Materials list, labor breakdown, and 22% markup — ready to send in 12 minutes.
See exampleShop-fabricated mezzanine platform quote covering W-beam framing, grating, and on-site erection. IronKit split the labor into shop and field rates automatically.
See exampleIndustrial handrail system across three floors of a warehouse addition. Per-foot pricing, finish schedule, and OSHA clearance note included in the output.
See exampleMulti-span W14 beam framing with column bases and moment connections. Detailed materials list, 847 LF of weld tracked, and a 19% margin built in.
See exampleFull steel package for a 6,400 sqft pre-engineered warehouse shell. Purlins, girts, and main frames all line-itemed — GC sent a PO the same day.
See exampleStructural steel addition to an existing industrial building. New column row, roof extension, and crane rail support — all quoted and won in a single RFI window.
See example4" Schedule 40 process piping with 23 butt welds and 8 socket welds. API 1104 code compliance noted, per-weld cost from Weld Cost Calculator embedded in the bid.
See exampleMixed-diameter pipe run — 2", 3", and 4" — across a plant expansion. Weld count by size, material takeoff, and field labor distinguished from shop hours.
See example320 LF of ornamental pipe fence with custom gate and post bases. Finish and coating line items included; quote exported and sent directly from IronKit.
See exampleCustom 6061-T6 aluminum flatbed trailer frame with aluminum decking. Material cost per foot, TIG weld labor, and anodizing allowance captured in the quote.
See example304 stainless storage tank for a food-grade application. Sanitary finish note, interior bead blasting, and weld passivation cost all line-itemed and quoted.
See exampleCustom 16-gauge stainless exhaust hood for a commercial kitchen. Flat pattern layout, weld seam schedule, and installation allowance all in one quote.
See exampleAWS D1.1-compliant WPS for GMAW fillet welding on A36 structural plate. All 10 required sections populated — preheat, interpass, PWHT, and position qualification.
See exampleSMAW groove weld procedure for A572 Gr. 50 in the 1G (flat) position. E7018 electrode, 300°F preheat, and complete joint penetration detail in inspector-ready format.
See exampleFCAW-G procedure for heavy structural work on A992 W-shapes. Flux-core wire, dual shielding gas, and a multi-pass sequence for 1" plate — field-ready WPS.
See exampleASME Section IX GTAW procedure for 2" P91 chrome-moly pipe in the 6G position. Root pass amperage, interpass temp limit, and PWHT window all specified per code.
See exampleGMAW procedure for carbon steel pipe in the 45° inclined fixed (6GR) position. Pulsed MIG, ER70S-6 filler, and a complete variables table for qualification.
See exampleSMAW procedure for A106 Gr. B pipe in the 2G (horizontal fixed) position. Low-hydrogen electrode, moisture control note, and API 1104 appendix reference included.
See exampleAWS D1.2-compliant GTAW procedure for 6061-T6 aluminum plate. AC current, argon shielding, and a complete essential variables table for structural aluminum applications.
See exampleAWS D1.6 GMAW procedure for 304L stainless steel fillet welds. ER308L filler, tri-mix shielding gas, and max heat input limit per code.
See exampleAWS D1.6 GTAW groove procedure for 316L stainless. Root purge gas, interpass temp limit, and a back-purge specification for sanitary root bead quality.
See exampleFCAW-S self-shielded procedure for structural heavy plate in outdoor conditions. No shielding gas required — designed for wind-exposed field work on A36.
See exampleWeld cost breakdown for a structural steel job running at $1.00/lb of weld deposit. GMAW fillet on A36 plate — cost tiles show wire, gas, labor, overhead, and bid price.
See exampleCost-per-inch calculation for 4" Schedule 40 carbon steel pipe using SMAW. Labor hours per joint, electrode consumption, and gas cost all calculated from actual weld geometry.
See exampleWeld cost analysis for .090" 6061-T6 aluminum using GTAW. Heat input calculated with 0.6 thermal efficiency factor — benchmark badge shows cost vs. industry average.
See exampleFull weld cost breakdown for 304 stainless steel using GTAW. ER308L filler, tri-mix gas consumption, and a narrative that explains the premium over carbon steel jobs.
See exampleFabrication cost analysis for a structural steel package — cost expressed per ton of steel for GC comparison. FCAW-G process, A36, mixed joint types.
See exampleWeld cost comparison for E7018 electrode across 3/16", 1/4", and 3/8" fillet sizes. Deposition rate, stub loss factor, and true cost-per-pound calculated.
See exampleWire cost analysis for ER70S-6 at .035" and .045" diameters. Deposition efficiency, spool waste, and breakeven comparison vs. SMAW on the same joint.
See exampleGas cost breakdown comparing 75/25 Ar/CO2, 90/10, and straight CO2 for GMAW on structural steel. CFH vs. arc time — actual gas cost per 100 inches of weld.
See exampleClean structural steel fabrication bid template covering materials, weld labor, coating, and erection. GC-ready format — one contractor used this as their new standard.
See exampleBid document for a 40-ton structural steel warehouse package. Material breakdown by member type, shop labor estimate, and delivery allowance all structured and ready.
See exampleChange order for added structural steel work on an existing building contract. Reason paragraph, line-item additions, revised schedule impact, and signature block.
See exampleLump sum bid format for a structural steel subcontract — single bottom line with backup documentation. Used when GCs want a clean number and your detail stays internal.
See examplePipe fabrication bid template covering spool pieces, weld count, and hydro testing. Used by a process piping shop to standardize their RFI response format.
See exampleOil and gas pipeline bid template with API 1104 compliance note and hydro test requirement. Field weld count, trench footage, and tie-in costs all structured.
See exampleProcess piping bid for a plant expansion — spool count by diameter, weld count by class, and NDE cost factored in. Issued to EPC and accepted same week.
See exampleAluminum fabrication bid covering extrusion material, TIG labor, and anodizing. Used by a marine fabrication shop for custom aluminum component work.
See exampleStainless steel fabrication bid for pharmaceutical equipment. Material cert traceability note, passivation cost, and surface finish spec all in the bid body.
See exampleSheet metal fabrication bid covering flat pattern layout, press brake work, and TIG seam welding. Finish schedule and hardware allowance included.
See exampleMiscellaneous metals bid for a commercial construction package — stairs, rails, embeds, and angles all on one quote. Standard format accepted by most GCs.
See exampleTime-and-material welding service bid template. Hourly rate, mobilization, and minimum call-out fee all structured — used for field repair and maintenance work.
See example1/2" A36 carbon steel, 24"×36" plate, 14 parts — plasma cut time and cost breakdown. Piercing (14 × 0.5s), cut time at 80 IPM, consumable amortization, and cost per part all computed. $0.14/in vs. $0.08–$0.22 industry range.
See example2"×4"×2" U-channel in 14ga mild steel. Two 90° bends, r=0.125", K=0.38 from Machinery's Handbook. Flat blank = 7.686". Springback ≈ 2.5° per bend — over-bend to 87.5°.
See exampleRectangular enclosure in 14ga mild steel — all 4 bends at 90°, 0.125" inside radius. Flat blank calculated with K=0.38 over four BD deductions. Total flat blank 14.343" from 4" × 6" box.
See example16ga 304 stainless 90° bracket, 3" × 2" legs, r=0.125". K=0.34 (stainless air-bend). BD=0.1664". Flat blank = 4.834". Springback ≈ 5° — stainless needs the most over-bending.
See exampleW14×53 beam-to-column connections on a mezzanine addition — 12 CJP groove welds inspected per Table 6.1. 11 passed, 1 rejected for undercut at 3/64" (limit 1/32"). Corrective action: grind and reweld toe.
See examplePipe support rack in a refinery expansion — 18 fillet welds on A36 stanchions, cyclically loaded category. All 18 passed. Porosity check was the controlling criterion under cyclic rules — zero visible porosity accepted.
See example304 stainless storage tank, statically loaded. Eight CJP groove welds on ½" plate, GTAW process, WPS-SS-101. All 8 accepted — weld profile and fusion criteria were the inspector's primary focus on this material.
See exampleOSHA-compliant handrail system, fillet welds at post-to-base-plate connections, 6 welds inspected. 5 passed. Weld W4 rejected for weld size under-run (3/16" leg where 1/4" required). Corrective weld added, re-inspection passed.
See example6061-T6 aluminum structural frame for a conveyor support — 10 groove welds inspected per AWS D1.2 visual criteria. All 10 accepted. Inspector noted weld profiles were well-dressed; no crater or fusion issues observed.
See exampleOverhead crane runway girder modifications, cyclically loaded category. 24 fillet welds on W24×84 girders. 22 accepted. 2 rejected for porosity (cyclic limit: none visible). After grinding and reweld, re-inspection: all 24 accepted.
See exampleItemized mezzanine steel takeoff: W10×22 main beams, bar grating, guardrail. 2,800 lbs, $34K. Shop fabrication and field erection separated. GC-ready.
See exampleField welding service bid for a process plant: 6" pipe supports, structural platforms, misc attachments. 320 weld hours, mobilization, and per-diem included.
See exampleHVAC sheet metal fabrication estimate: 2,400 lbs of duct and fittings in 18ga and 22ga Galv. 140 hrs shop fab, 40 hrs field install. Itemized by material + labor.
See exampleElectrical contractor hired a structural fab shop for miscellaneous steel supports: Unistrut racks, conduit hangers, equipment platforms. Itemized bid, $22K.
See exampleProcess piping shopfab: 3" and 4" Sch 40 carbon steel spools, 38 weld joints. Material take-off, weld count, and field labor — $31K complete.
See exampleStructural steel for standing-seam metal roof system: angle struts, purlin clips, attachment plates. 1,800 lbs, $22K. Sent to a roofing contractor who subbed out the structural.
See exampleNo examples match that combination.
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