WELD COST · NO SIGNUP

Free Weld Cost Calculator

Enter your process, joint type, wire cost, and labor rate. Get cost per inch, gas/wire/labor breakdown, and industry benchmark — instantly. Download the full PDF with your email.

◆ Calculator Inputs

Weld Process *

Joint Type *

Leg Size (in) Fillet leg, e.g. 1/4" = 0.25

Weld Length *

Length Unit

▶ Wire / Electrode

Wire / Electrode Cost ($/lb)

Deposition Rate (lb/hr) Default for GMAW: 5.0 lb/hr

▶ Gas Shielding

Gas-shielded process (GMAW / FCAW / GTAW)

Gas Cost ($/cf)

Flow Rate (cfh)

▶ Labor & Overhead

Labor Rate ($/hr) *

Operator Factor (%) Default for GMAW: 40%

Overhead Multiplier Typically 1.2–1.5×

Margin (%) Applied on top of total cost

◆ Cost Breakdown

Cost Item	Amount

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